Fasaha cladding Laser

Menene Laser Cladding?

Fasahar cladding Laser tana nufin sanya kayan shafa da aka zaɓa a saman ƙasan ta hanyoyi daban-daban na cikawa, da kuma haskaka shi tare da Laser don narke shi a lokaci guda tare da ƙaramin Layer a saman ƙasan, sannan da sauri yana ƙarfafawa samar da ƙarancin dilution, wanda ke da alaƙa da alaƙa da kayan abu.Metallurgically bonded surface shafi, game da shi muhimmanci inganta lalacewa juriya, lalata juriya, zafi juriya, hadawan abu da iskar shaka juriya da lantarki Properties na surface na tushe abu.

Rarraba Laser Cladding

Dangane da hanyoyin ciyarwa daban-daban (foda ko waya walda), za'a iya raba ƙulli na Laser zuwa foda ciyar da Laser cladding da waya ciyar da Laser cladding.

Ciyar da Laser cladding: wato, ta hanyar hanyar ciyar da waya, ana ciyar da wayar ƙarfe kai tsaye a cikin tabo mai haske, ta narke kuma ta ƙarfafa tare da matrix, kuma an gane Layer cladding Layer.Idan aka kwatanta da ƙullun ciyar da foda, ƙwanƙwasa ciyarwar waya ba zai iya gane wani ɓarna na kayan kwalliya ba, wanda ya fi na foda ciyar da cladding.Yana da wuya a daidaita.

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Idan aka kwatanta da ciyar da waya, foda ciyar da Laser cladding an fi amfani da ko'ina.Dangane da hanyoyin ciyar da foda daban-daban, ana iya raba shi zuwa ciyarwar foda na gefe da kuma ciyar da foda na coaxial.Coaxial foda ciyarwa yana nufin cewa Laser yana fitowa daga tsakiyar cladding shugaban, da kuma karfe foda aka rarraba a cikin zobe a kusa da Laser ko a Multi-tashar kewaye rarraba (yawanci akwai uku tashoshi da hudu-tashar).Ci gaban shaft foda yana kama da ciyarwar waya, sai dai ana maye gurbin wayar walda da ciyarwar foda.The foda ciyar tube is located a gaban Laser aiki shugabanci.Ana ajiye foda na ƙarfe a saman ƙasa a gaba a ƙarƙashin aikin nauyi, sa'an nan kuma katako na laser a baya yana duba foda da aka rigaya don kammala aikin cladding Laser.

 

Amfani

Rashin amfani

Paraxial foda ciyarwa

Idan aka kwatanta da coaxial foda ciyar, da foda amfani kudi na gefen axis foda ciyar ne high, wanda zai iya kai fiye da 95%.Paraxial foda ciyar Laser cladding na iya yin amfani da wani rectangular tabo makirci (watau broadband cladding), da kuma ta ƙara tsawo da kuma nisa na tabo, da cladding yadda ya dace yana da kyau inganta.

Ciyarwar foda na gefe tana ɗaukar feeder foda mai nauyi, wanda zai iya rage yawan amfani da iskar gas.

Saboda rashin iskar gas mai kariya, ikon kariya na narkakken tafkin ba shi da kyau;Ba za a iya busa iska ba, kuma motsin iska zai shafi foda da aka saita.

Saboda yin amfani da ciyarwar foda mai nauyi, bai dace da kayan aiki masu karkata ba ko ƙulla rami na ciki, kuma kewayon aikace-aikacen yana iyakance.Fuskar rufin rufin yana da tashoshi na narkewa a bayyane, kuma farashin niƙa da sarrafawa na gaba suna da yawa.

Coaxial foda ciyarwa

Idan aka kwatanta da ciyarwar Paraxial foda, filin ciyar da coaxial foda yana da ɗan lebur, tsarin sarrafa haƙarƙari na baya yana da sauƙi, kuma ƙarar sarrafa yana ƙarami.Ana iya ciyar da foda a kowace hanya a kusurwoyi daban-daban, kuma tare da mutummutumi na masana'antu, ana iya aiwatar da ƙulla ƙasa ta kowace hanya.

Wurin da aka narkar da shi yana da kariya ta iskar gas, kuma akwai 'yan abubuwan da aka haɗa da oxide a cikin rufin da aka rufe da inganci mai kyau.

Iskar gas da ba ta da tushe tana busa foda na karfe zuwa tafkin narkakkar, kuma ana hura wani bangare daga cikin ruwan narkakkar don a bata, kuma yawan amfanin foda ya kai kashi 70% a matsakaici.

Tashar ciyar da foda tana da kunkuntar, kuma yana da sauƙi don haifar da rarraba foda mara daidaituwa da toshe tashar tashar foda.A lokuta masu tsanani, ana buƙatar maye gurbin bututun ƙarfe.

Rufe na yau da kullun VS mai saurin gudu

Bayan ya zama narkakkar ko narkar da shi, ya fada cikin narkakkar tafki a saman kayan aikin, sannan ya narke tare da substrate.Ta wannan hanyar foda tana ɗaukar mafi yawan kuzari kuma zafin foda yana kusa da narkakken zafin tafkin.A cikin hanyar daɗaɗɗen sauri mai sauri, yawancin makamashi yana ɗaukar foda, don haka shigar da zafi na substrate kadan ne, kuma yankin da ke fama da zafi da nakasar zafi ya fi ƙanƙanta, kuma tasirin cladding ya fi kyau ga ganuwar bakin ciki. da faranti na bakin ciki.Tun da ingancin rufin yana da mahimmanci fiye da na yau da kullun Laser cladding, ana iya amfani dashi kawai ta hanyar niƙa mai sauƙi ko gogewa, don haka sharar gida da aiki na gaba suna raguwa sosai.Dangane da farashi, inganci, da tasiri na thermal akan sassa, narkewar Laser mai saurin sauri yana da fa'idodin aikace-aikacen da ba za a iya maye gurbinsa ba.

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Laser cladding kayan aiki

Laser cladding kayan aiki yana ɗaukar Laser a matsayin ainihin, kuma an sanye shi da maɓallan ayyuka masu mahimmanci irin su cladding head, chiller, foda feeder, da tsarin sarrafa motsi: Laser yana samar da tushen zafi mai ƙarfi na Laser, wanda ke ƙayyade aikin cladding na gaba ɗaya. saitin kayan aiki;cladding Ana amfani da kai don fitar da laser da foda, wanda kuma ke ƙayyade tasirin ƙulla zuwa wani yanki;mai sanyaya ruwa yana tabbatar da aikin kwanciyar hankali na laser da shugaban cladding laser;da foda feeder samar da ci gaba da albarkatun kasa don Laser cladding;ana amfani da tsarin sarrafa motsi (irin su rails na faifai da tebur na jujjuyawar) don sarrafa kan cladding da sassan da za a sarrafa, waɗanda ke ƙayyade daidaiton aiki.

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Fiber Laser don GW Laser Cladding

A matsayin jagora na duniya a cikin laser fiber mai haske mai haske, GW Laser Tech ya rufe cikakken ikon wutar lantarki daga matsakaici da ƙananan wutar lantarki mai sanyaya iska zuwa manyan wutar lantarki 10,000-watt.Daga cikin su, P jerin 6KW Laser cikakke ya dace da bukatun yau da kullun na Laser kuma ana amfani da shi sosai a wannan filin.

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Babban fasali na samfurin shine

Amintaccen wutar lantarki

Yin amfani da sabon tsarin tsarin gani na fasaha na famfo na 976nm, diode famfo yana da tsawon rai, mafi girman ƙarfin makamashi da mafi kyawun katako.Kwanciyar ƙarfin aiki na dogon lokaci <2%, mai iya jure ƙulla lasar mai tsayi mai tsayi.

amincin tsarin

Yawancin lokaci akwai ƙura mai yawa a cikin yanayin rufewar laser.Da zarar ya shiga Laser, zai lalata kayan aikin gani na ciki, har ma ya haifar da gajeriyar da'ira akan allon kewayawa, wanda zai haifar da lafiyar mutum.Tsarin samfurin Guanghui Laser yana da cikakken rufewa kuma ya kai matakin kariya na IP65, wanda ya rage yawan bukatun laser akan yanayin aiki, kuma zai iya ci gaba da aiki a cikin yanayi mai zafi tare da zafin jiki mai zafi, zafi mai zafi da ƙura.

rarraba makamashi

Rarraba yawan zafin jiki na Gaussian tabo ya bambanta, makamashi a tsakiya ya fi karfi fiye da wannan a bangarorin biyu, kuma zafi mai zafi yana da sauri a gefen, wanda zai haifar da rashin daidaituwa.Guanghui Laser HBF-high haske lebur-top yanayin rarraba, na iya amfani da makamashi da inganci fiye da Gaussian yanayin rarraba.A cikin bayanin martaba na Gaussian, makamashin da ke ƙasa da abin da ake bukata a cikin fuka-fuki biyu ya ɓace, kuma zai lalata yankin da ke kewaye da shi a waje da yankin da aka yi niyya, ta haka yana fadada yankin da zafi ya shafa;yayin da matsakaicin makamashi ya yi yawa, don tashar narke, Yana da sauƙi don haifar da ƙonewa a tsakiya da rashin isasshen narkewa a bangarorin biyu.Idan aka kwatanta da katako na Gaussian, katako masu saman saman ba su da fuka-fuki a cikin bayanansu, amma suna da juzu'i mai zurfi, wanda ke haifar da ingantacciyar hanyar canja wurin makamashi da kuma waƙoƙi masu santsi.

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Girman katako

Babban diamita na GW Laser fiber za a iya musamman zuwa iyakar 800μm don saduwa da bukatun daban-daban cladding matakai.A lokaci guda, ana iya daidaita laser na GW tare da na'ura mai ba da hanya tsakanin hanyoyin sadarwa na waje don haɗa Laser a cikin fiber ɗin fitarwa zuwa fiber mai aiki, wanda ke faɗaɗa aikin laser sosai.The fitarwa fiber core diamita na talakawa Laser ne yawanci 50/100μm, da coupler yana da wani iri-iri daban-daban fitarwa core diameters.Misali, Laser 100μm da aka yi amfani da shi don yankan za a iya haɗa shi zuwa 800μm don aikace-aikacen cladding;lokacin da fiber mai aiki ya lalace, ana iya maye gurbinsa cikin sauƙi ba tare da lalata jikin laser ba.

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Wuraren aikace-aikace na rufin Laser

The aikace-aikace kewayon Laser cladding ne sosai m, rufe kusan dukan inji masana'antu masana'antu, ciki har da amma ba'a iyakance ga hakar ma'adinai, man fetur, wutar lantarki, dogo, motoci, jiragen ruwa, da dai sauransu: ma'adinai kwal inji da babban adadin kayan aiki da kuma lalacewa. da sauri.Saboda matsanancin yanayin aiki, Lalacewar sassa yana da sauri;na'urorin wutar lantarki na ci gaba da gudana, kuma yuwuwar lalacewa ga sassanta shima yana da yawa;

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Gyaran Jirgin Ruwa

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Gyaran injin rotor

The Petrochemical masana'antu m rungumi dabi'ar ci gaba da taro samar yanayin.A lokacin aikin samarwa, injin yana aiki a cikin yanayi mai tsauri na dogon lokaci, yana haifar da lalacewa, lalata da lalacewa na abubuwan da ke cikin kayan aiki;

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Gyaran Bututun Hako Mai

Tare da ci gaban ci gaban zamantakewa da tattalin arziki cikin sauri, zirga-zirgar jiragen kasa yana da babban buƙatu na sabbin motocin jirgin ƙasa, kuma buƙatun ƙima da aikin manyan abubuwan haɗin gwiwa suna ƙaruwa.

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Laser abin nadi mai jurewa sawa

Waɗannan kayan aikin suna da tsada, kuma akwai nau'ikan sassa da abubuwan haɗin gwiwa da yawa.Yawancin su suna da siffofi masu ban mamaki kuma suna da wuyar gyarawa.Duk da haka, saboda bullowar fasaha ta Laser, waɗannan matsalolin ba matsala ba ne.

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P6000 Laser don gyaran bangon ciki

GW Laser's high-power fiber Laser an yi amfani da ko'ina a nauyi inji masana'antu saboda da kyau katako ingancin da fitarwa kwanciyar hankali.A nan gaba, GW Laser zai ci gaba da yin yunƙuri a fagen cladding Laser.Ta hanyar keɓancewa mai zaman kanta, haɓaka kayan haɓakawa na samfuran za su ci gaba da ba abokan ciniki tare da laser fiber mai inganci da goyan bayan fasaha mai ƙarfi.


Lokacin aikawa: Afrilu-29-2022