Ukutyelela umzi-mveliso wesinyithi: I-welding ephethwe ngesandla epholiswe ngumoya ukuphakamisa isivusi “sabasebenzi”

Kwiintsuku ezimbalwa ezidlulileyo, i-GW Laser yakhapha amaqabane ukuya kumthengi we-terminal kwiSithili saseWuzhong saseSuzhou-Fanfeng Electromechanical Co., Ltd., ukutyelela usetyenziso olusebenzayo lomatshini we-laser opholileyo ophathwa ngesandla kumzi-mveliso wesinyithi. Le nkampani igubungela ummandla oziskwemitha ezingama-20,000, inesakhiwo somzi-mveliso ozii-square metres ezingama-12,000, kwaye inabasebenzi abasisigxina abangaphezu kwe-160. Ngokukodwa kwizixhobo ezibandayo, amandla amatsha, izixhobo zokunxibelelana, ukuhamba ngololiwe, izixhobo ezichanekileyo zoomatshini kunye namanye amashishini ukubonelela abathengi ababandakanya iinxalenye zentsimbi ezichanekileyo, iinxalenye ezichanekileyo zesitampu kunye neemveliso zendibano kunye neenkonzo zobugcisa, ukuxhasa iSaurer, i-Ingersoll Rand, i-Auster, i-Ametech, Yazhi Optoelectronics, Mitsubishi, Makino kunye namanye amashishini ezaziwayo-kakuhle zasekhaya nakwamanye amazwe.
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I-Suzhou Fanfeng iworkshop yemveliso yomatshini kunye nombane
Kwisiqingatha sokuqala salo nyaka, emva kokuba i-IPG ye-fiber laser giant yehlabathi ikhuphe inkqubo yokuwelda i-laser yokuqala yoshishino esekwe kwiqonga elipholileyo lomoya, i-GW Laser (GW) yaphehlelela i-laser welder eveliswe ngobuninzi obukrelekrele obusekwe kumbane osebenzayo. Itekhnoloji yempompo ye-976nm idityaniswe nezisombululo ezizodwa zobuchwepheshe bokupholisa umoya eTshayina ngoJulayi. Ngophuculo oluqhubekayo lwezinga lendawo yezixhobo eziphambili ze-laser, ukusebenza kunye neendleko ze-laser welding ephathwayo ibonelela ngenzuzo yokubhukuqa, ngoncedo lwesiphumo "somboniso" we-GW, iinkampani zelaser ezaziwayo kushishino ziye zagalela. kumzila “woomatshini bokuwelda abaphathwayo” kwisiqingatha sesibini sonyaka.
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Umatshini wokuwelda we-laser okrelekrele we-Pro A1500W yeyona mveliso iphambili ethunyelwe yinkampani yethu kwicandelo lesixhobo se-laser, malunga neeyunithi ezingama-500 ezizisiweyo kunye neeodolo zesandla. Ngokwahlukileyo kumatshini wokuwelda we-laser wendabuko wamanzi opholileyo, lo matshini wokuwelda uthatha indlela esebenzayo yokupholisa umoya, akukho mibhobho yamanzi okupholisa kunye namacandelo, ukuphelisa inkathazo yokulawula kunye nokugcinwa kwayo, ukunciphisa iindleko ngelixa ukwandisa ukuthwala, ukuphucula ukuthembeka ngokubanzi. yenkqubo, kwaye luguqulo lokubhukuqa kwimarike yemveli koomatshini bokuwelda phantse 10 yezigidi zeeyunithi. Kutshanje, imarike yeGW elungelelanisiweyo, itekhnoloji, inkqubo kunye nabanye abasebenzi abanxulumeneyo ukuseka iqela lokusombulula ingxaki yokuphucula isakhono sesicelo soomatshini abakrelekrele be-laser welding kubathengi bokuphela komgangatho ophezulu.
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Yazisa iimveliso eziphambili zenkampani
GWLaser: Ngaba ungazisa ezona mveliso ziphambili zenkampani yakho? Zeziphi iinguqu zokukhula kwimveliso kunye nokusebenza?
Umphathi uFanfeng Guo: Kwiminyaka yakutshanje, iimoto zamandla amatsha zinyukile, iimfumba zokutshaja ezihambelanayo zonyukile, kunye neshishini lentsimbi yeemfumba zokutshaja ezifunyenwe yinkampani yethu yeeakhawunti zenxalenye enkulu yenkampani, malunga neeseti ze-1,000 zeeodolo. ngenyanga, kwaye ixabiso lemveliso yonyaka limalunga ne-150 yezigidi. Nangona kunjalo, umgaqo-nkqubo wokunciphisa amandla kazwelonke wamva nje unempembelelo enkulu kwishishini lethu, esinyanzela ukuba siphucule ukusebenza kakuhle kwemveliso ngexesha leyunithi, kukho ngaphezu kwe-130 abasebenzi bemveliso ngokuthe ngqo, apho awona basebenzi be-welders ababaluleke kakhulu bangaphezu kwe-10 abantu, i-welders uxakeke kakhulu ukuba angabuza kubasebenzi bexeshana, kodwa abasebenzi bexeshana abasebenza ngezixhobo zokuwelda akulula ukubafumana.
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Unxibelelwano oluneenkcukacha lwemiba yenkqubo ye-welding
I-GW Laser: Ngaba ukhe waboniswa kwi-laser ye-laser ephathwayo epholileyo ngaphambili?
Umphathi uFanfeng Guo: Andiqhelananga kakhulu noomatshini bokuwelda i-laser kunye nabavelisi, umahluko okhethekileyo phakathi kokupholisa umoya kunye nokupholisa amanzi, andicaci kakuhle, sinesiqinisekiso se-welder senqanaba elilishumi le-Master Cai, ugxile kwinkqubo ye-welding. , wazi ngakumbi ngalo mba; sithenge i-welder ephathwayo enevolumu edibeneyo ngokuphindwe kaninzi kuneyakho kunyaka ophelileyo, xa ndabona iimveliso zakho zothuka, zinokuba ncinci njani, umahluko phakathi kwevolumu kunye nobunzima bomelele kakhulu, kwaye kamva ndeva besithi le ngumahluko phakathi kokupholisa amanzi kunye nokupholisa umoya. Umfo omkhulu obambe umatshini wokuwelda welaser wawunzima kakhulu ukuba ungashukuma, kwaye wawunokubekwa kuphela kuloo kona ukuze kufakwe iindawo zokuwelda kwiindlebe ezincinci ze-aluminiyam yealloy stamping iindawo zomoya.
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I-laser welder "enkulu" epholile ngamanzi
IFanfeng Electromechanical: Zeziphi izinto eziluncedo kwi-laser welder ye-laser epholileyo yomoya xa kuthelekiswa nomatshini wokuwelda wesintu?
GWlaser: Masiqhayise ngathi, sineentloni, ukuba sithetha, xa sithelekisa nenkqubo ye-arc welding yemveli, i-laser welder ephathwayo kwisantya se-welding, umgangatho we-welding, unyango olulandelwayo (lunokunciphisa kakhulu iindleko zokupolisha kunye nokulinganisa inkqubo. yeendleko zabasebenzi) kunye neminye imiba ineenzuzo ezicacileyo, ngoko ke kukho amandla anamandla okutshintshwa. Xa kuthelekiswa ne-arc welding yendabuko, i-laser welder epholileyo yomoya igcina malunga ne-85% ukuya kwi-90%, kunye neendleko zokucubungula zingancitshiswa malunga ne-35%; kwangaxeshanye, zonke iintlobo zeenkqubo zokuwelda ezihlelekayo zilula kwaye kulula ukuzifunda, kunye nobunzima <60kg, kunye nomthamo akhawunti 0.1m³ kuphela, nto leyo engaphantsi kwe-1/4 yomatshini ukuwelda ngesandla laser yemveli.
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Ukuwelda ngomatshini we-TIG
I-GW Laser: Zeziphi iimeko eziphambili ze-welding zenkampani yakho? Ziziphi iimfuno ezikhethekileyo?
I-Master Fanfeng Cai: Ndiyi-welding technician eneminyaka eyi-30 yamava, ndinike ingqalelo kumatshini we-laser welding ixesha elide, kwaye ndifunde malunga neemveliso ze-IPG ngaphambili, kodwa zibiza kakhulu. Inkampani yethu kufuneka isebenzise inkqubo ye-welding ikakhulu kwi-1mm yeshiti elishinyeneyo le-carbon steel splicing kunye ne-aluminium alloy stamping parts, njengokuba ubona le mfumba yokutshaja ikhabhathi yangaphandle sisicelo esiqhelekileyo, abathengi bafuna inkqubo echanekileyo yokuchaneka, Ukunyamezelana komthungo kukothula ngokusisiseko ngaphakathi kwe-0.5mm, kodwa ukunyamezela kwezinto zombhobho ukulayishwa kwesakhiwo senkxaso akulula ukulawula, kwaye umthungo odibeneyo weplate mkhulu kune-1mm; ukunyamezelana okuncinci kwe-yin angle umgca ochanekileyo okanye i-arc, ukulungelelanisa amandla kunye nesantya sesandla, ukuzinzisa ngokuthe ngqo kunokudibaniswa, kuba umthungo phakathi kwe-0.5-1.5mm ukugcwalisa ucingo, olungafani ne-arc welding Luluphi uhlobo lomthungo ukugcwalisa ucingo. Ngokukodwa, i-90% yekhabhinethi yemfumba yethu yokutshaja inokudityaniswa kunye ne-laser welding kube kanye, kwaye indawo ye-arc ye-welding yendawo idityanisiwe.
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Ukuwelda nge-GW air-cooled laser welder
I-GW Laser: I-Master Chen (into ephambili yoqeqesho), kuthekani ngokusetyenziswa kwemvakalelo?
I-Fanfeng welder Master Chen: Ndiyibhetshi yokuqala yabantu ukufumana uqeqesho kumatshini we-laser welding, eyona mvakalelo yam inkulu yeyokuba kulungile kakhulu ukuqalisa, umthamo weshishini wamva nje wenkampani mkhulu kakhulu, kwaye awunako ukuxhasa abantu, ubudala ungabi lixesha elongezelelekileyo, ekuqaleni ndasebenzisa i-arc welding ngosuku ndingenza phantse iingcango zekhabhathi ezi-4 zokutshaja iibhokisi zebhokisi, ngoku ndivakalelwa kukuba usuku lunokwenza ngaphezulu kweshumi elinesibini, i-arc ye-arc yokuwelda abantu ababini okanye abathathu banokugqiba umsebenzi, ngokufanayo ixesha, handheld welding umntu omnye angagqiba. Thatha ukuwelda ipleyiti yocango lwangaphambili lwemfumba yokutshaja amandla amatsha njengomzekelo, inamanqaku angamakhulu eendawo zokuwelda, kwaye ngoku ndisebenzisa i-arc yombane yokudibanisa i-welding ukuze ibunjwe ngokuqinileyo, kwaye emva koko ndisebenzise i-laser welding ukutsala umcaba. Itekhnoloji ye-arc ye-welding eyayisetyenziswa ekuqaleni yathatha i-1 kunye nesiqingatha seyure ukugqiba, kwaye emva kokusebenzisa umshini we-welding we-handheld opholileyo, ixesha lancitshiswa libe ngaphantsi kwemizuzu engama-30.
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U-Master Chen, umshiseli, unobuchule ekusebenzeni
I-GW Laser: Master Chen, ngaba ungacacisa ngakumbi?
U-Master Chen, uFanfeng welder: Ndinomdla oqinileyo kubuchwephesha obutsha kwaye ndizimisele ukuzama ezi nkqubo zintsha, ndivakalelwa kukuba ukongeza ekuphuculeni ukusebenza kakuhle ngamaxesha angaphezu kwe-3, kwaye umgangatho we-welding uphezulu, akukho mfuneko yokupolisha. . Ukongeza, ngenxa yengxaki yendlela yam yobuqu, ndiza kuhlala ngokungazi nto malunga nemizuzwana eyi-0.5 xa ndidibanisa, kwaye emva koko ndikhulule i-laser trigger, ekulula ukuyibangela ukuba i-weld itshise, kwaye injineli yesicelo yandinceda ukulungelelanisa iiparamitha. , ngokusisiseko ukusombulula le ngxaki. Ekuqaleni, ndandingakholelwa ukuba inokuthi idityaniswe ngokuqinileyo, de ndenza uvavanyo olutshabalalisayo kwaye i-weld ayizange ibonakale, kwaye ndaqinisekisa amathandabuzo am, kwaye ndandibaxelela abanye abasebenzi indlela endivakalelwa ngayo ngokwenene.
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U-Master Chen, umshiseli, wayicofa ngamandla ipleyiti edibeneyo
I-GW Laser: Uziva njani malunga nokunqongophala kwabachwephesha abaqeqeshiweyo kunye neendleko zabasebenzi?
Umphathi uFanfeng Guo: Kule mihla, abantu abancinci bathethelela inkululeko ngakumbi kwaye banikela ingqalelo ngakumbi kumgangatho wobomi, xa kuthelekiswa nokukruqulayo, ukuphindaphinda, umsebenzi olula wezandla kwiifektri zokuvelisa, abantu abancinci bakhetha ukuthatha, ukuhanjiswa okucacileyo, ukusasaza bukhoma, imidiya yoluntu. kunye neminye imisebenzi yasimahla evelayo. Ngoku andikwazi ukuqasha abantu abatsha, nokuba ndikwenzile, andikwazi kuyenza isithuba esingaphantsi kwenyanga ndihambe. Phakathi kwazo, esona sizathu siphambili kukuba kunzima ukuqalisa ukusetyenzwa kwemveli, kwaye ulutsha lwanamhlanje luyathandabuza ukuchitha ixesha lokuziqhelanisa nalo msebenzi wezandla. Kwaye i-welder yakho ye-smart air-cooled handheld handheld kulula ukuyisebenzisa, ifuna kuphela uqeqesho olulula, kunye nabachwephesha abangengabo abachwephesha kulula kakhulu ukuqalisa. Ezi zibonelelo zizisombulule ngempumelelo ubunzima bamashishini ukuya kuthi ga kwinqanaba elithile, ukongeza, ukuphuculwa kokusebenza kakuhle kunokunciphisa iindleko zabasebenzi.
 
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Uqeqesho oluneenkcukacha kunye nengcaciso ye-smart air-cooled laser welder
Umphathi uGuo ekugqibeleni wathi ukuphucula umgangatho, ukusebenza kakuhle kunye nokunciphisa iindleko zinjongo ezilandelwa lishishini lemveliso, kunye nokuqaliswa kwe-GW Laser A1500W epholileyo yomoya opholileyo we-laser welder inciphisa ixesha lokucubungula, iphucula umgangatho wemveliso, kwaye inciphisa iindleko zokuvelisa, ngokufanelekileyo. ukuphucula ukukwazi kwamashishini ukuphendula kutshintsho lwemarike. Inkampani inombulelo kakhulu ngenkxaso eyomeleleyo yeNkampani ye-laser ye-GW, kwaye izimisele ukuqhubeka nokwazisa uninzi olukrelekrele olupholisa i-laser welder oluphathwa ngesandla lwemodeli efanayo kunye nokugcina intsebenziswano yexesha elide.
 


Ixesha lokuposa: Dec-22-2021